Industrial Hanger Shot Blasting Machine

About Industrial Hanger Shot Blasting Machine

An Industrial Hanger Shot Blasting Machine (also called a monorail or hook-type shot blasting machine) is used to clean, descale, and prepare metal surfaces such as castings, forgings, welded structures, and fabricated parts. It removes rust, scale, sand, and old coatings using high-speed steel shots.

1 Basic Working Principle

The machine works on the principle of abrasive blasting. Small steel balls (called shots) are thrown at high speed onto the metal surface to clean it.

Main idea:
Rotating turbines throw steel shots hit metal surface remove rust/scale shots recycled

2 Main Parts of the Machine

Typical components include:

1. Hanger / Hook System

   • Used to hang heavy parts like fabricated structures, castings, or pipes.

   • Hooks move inside the blasting chamber.

2. Blasting Chamber

   • Enclosed cabinet lined with wear-resistant plates.

   • Prevents damage to the machine body.

3. Blast Wheel / Turbine

   • The heart of the machine.

   • Rotates at ~25003500 RPM and throws steel shots onto the parts.

4. Steel Shot Circulation System

   • Used shots fall to the bottom.

   • A screw conveyor + bucket elevator sends them back for reuse.

5. Shot Separator

   • Removes dust and broken shots.

   • Clean shots are reused.

6. Dust Collector

   • Removes dust particles produced during blasting.

7. Control Panel

   • Controls machine operation and timing.

3 Step-by-Step Working Process

Step 1 Loading

• Metal components are hung on the hook/hanger.

• The hanger moves into the blasting chamber.

Step 2 Door Closing

• Chamber door closes automatically.

• Safety interlock ensures blasting cannot start if the door is open.

Step 3 Blasting

• Blast wheels start rotating.

• Steel shots are thrown at high velocity (6080 m/s).

• Rust, scale, sand, and paint are removed.

Step 4 Rotation of Hanger

• The hook rotates slowly.

• Ensures uniform cleaning on all sides.

Step 5 Shot Collection

• Used shots fall to the hopper at the bottom.

• Screw conveyor sends them to the bucket elevator.

Step 6 Shot Cleaning

• Separator removes dust and broken abrasives.

Step 7 Reuse

• Clean shots return to the blast wheel for reuse.

Step 8 Unloading

• Blasting stops.

• Door opens.

• Cleaned parts are removed.

4 Typical Applications

Industries using hanger shot blasting machines:

• Foundries

• Steel fabrication plants

• Automotive parts

• Heavy equipment manufacturing

• Pressure vessels

• Structural steel cleaning

5 Advantages

Cleans complex shapes
Uniform surface finish
Reusable abrasive
High production efficiency
Suitable for heavy parts

Example Parts Cleaned

• Gear housings

• Steel structures

• Engine blocks

• Pump bodies

• Welded frames